Zpacks is well known for a lot of things. One of which is that they produce all of their gear here in the US. What this means is that they need to hire and train nearly 100 people to make all of this gear. In this episode, we talk to Rob Kibitz, Training Manager at Zpacks about the course that he designed, the techniques they teach, and the attributes he looks for in a sewing machine operator.
Check out all that Zpacks does here.
Submit your story for Ep. 100 here!
Chapters
00:00- Introduction and Rob's Role at Zpacks
01:02- Learning to Sew and Joining Zpacks
06:09- Challenges in Training Sewing Machine Operators
07:50- The Sewing Trail Map at Zpacks
10:36- The Foundation Phase of the Sewing Trail Map
25:13- Attributes of Proficient Sewers and Funny Stories
27:52- Handling Different Materials in Sewing
38:19- The Training Process and Production Goals at Zpacks
42:46- Challenges in Sewing: Curves, Zippers, and Webbing
44:49- Teaching Thread Tension: Visual Cues and Adjustments
50:34- The Importance of Humility and Pride in Sewing
57:10- The Role of Tools, Equipment, and Goal Setting
01:05:31- Pride in Craftsmanship and the Impact on Customers
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In this episode we talk about how to make your first tarp. We'll go over popular materials, necessary components, and construction techniques. You won't become a shelter master after this one episode, but it's enough to get you started.
Overview:
Covering everything from hammocks and ground shelters to multi-use tarps. They share tips for beginners and discuss various styles like flat, two-panel, and ground tarps, weighing the pros and cons of each. Materials and components are a key focus, with the hosts explaining the differences between fabrics like SilPoly and PU, and their ideal uses. They also touch on netting options, emphasizing factors like weight, durability, and cost. For tie-outs, lightweight webbing or grosgrain are recommended. The episode wraps up with a chat on seam sealing and the best types of seam sealers to use.
Submit Your Story for EP. 100 to social@ripstopbytheroll.com
Free 'How to Make a Tarp' PDF Download available here
Fabrics
Hardware:
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Summary
Thomas shares his journey in the MYOG (Make Your Own Gear) community and how he started the Reddit MYOG community. He describes the culture of the community as helpful and welcoming, with a focus on sharing knowledge and assisting newcomers. Thomas also discusses the growth of the MYOG community over the years and the challenges of moderating a large community. He highlights the importance of documentation and open-source information in the MYOG community. Thomas shares his personal MYOG projects and the satisfaction of making gear that is customized to his needs. He also discusses trends in the MYOG community, such as the desire to lighten gear and the importance of durability. Thomas emphasizes the value of collaboration and the joy of seeing people enjoy the outdoors with gear they have made themselves.
Takeaways
Chapters
00:00- Introduction and Thomas' MYOG Journey
02:03- The Culture and Atmosphere of the Reddit MYOG Community
04:10- The Growth of the MYOG Community and the Role of Moderators
06:03- The Challenges and Responsibilities of Moderating r/MYOG
08:09- Funny and Lighthearted Moments in the MYOG Community
10:34- Memorable Learning Moments and Mistakes in MYOG
12:37- Tools and Equipment in MYOG
15:17- Trial and Error in MYOG Projects
20:22- Emerging Trends and Techniques in MYOG
25:01- The Relationship Between MYOG and Ultralight Gear
27:48- The Most Essential DIY Tool in MYOG
31:18- Getting Started in MYOG and Available Resources
34:43- The Future of MYOG and the Importance of Open-Source Information
43:01- The Missing Fabric in the MYOG Market
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Every so often you meet a fellow maker who is different from the rest of us. They think on a different plane and find inspiration like it grows on trees. Our guest, Marc Shatalow, is that type of guy. A kind, charismatic, and creative person who simply loves to make one of a kind projects.
Marc shares insights on fabric dyeing, the backstory of his Mystery Ranch bag project, and invaluable DIY tips like embracing mistakes and modding gear. He also emphasizes the importance of sustainable practices and teases his latest Nike SB x Ben and Jerry's inspired pack.
Takeaways
Chapters
00:00- Learning to Sew in a Tech Maker Space
02:15- Making the Worst Stuff Ever, But Having Fun
06:26- From Skateboarding to Sewing
08:23- Freelance Soft Goods Design
13:020- Marc's Sewing Machines
15:37- The Never-Ending Quest for More Sewing Machines
26:20- The Art of Dyeing Fabric and Overcoming Challenges
33:37- The Story Behind the Mystery Ranch Bag Project
40:33- Tips for DIYers: Expanding Making Skills
53:33- Finding Companies that Value Sustainability and Ethical Manufacturing
55:48- Upcoming Projects: Repurposing Linens and Creating a Shoe-Inspired Backpack
58:59- Exploring Camo Patterns through DIY Dyeing
01:05:05- The Importance of Committing Fully to a Project
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Overview:
One of the hardest achievements in design is maintaining form and function. A maker who is capable of doing both is truly gifted. This is where our guest Andrea Perici comes in. His company Arch Industries makes custom packs that will leave you wanting for nothing.
We got to partner with Andrea to create a custom pack. Starting with a new pattern on X-Pac® V15 in a new colorway. Then we turned the rest over to Andrea for the implementation.
Key Takeaways:
Chapters
00:00- Introduction and Personal Sewing Journey
03:05- Design Philosophy and Inspiration
08:53- Creating a Signature Style and Shape
15:33- Product Range and Customization Options
19:25- Managing Growth as a One-Man Company
26:22- Designing and Choosing Components
29:30- Home Shop and Equipment
31:17- Attention to Detail and Freehand Binding
33:42- Unveiling the Custom Pack Design
34:51- Exploring the Pack's Features and Pockets
51:36- Missing Fabrics in the Market
01:04:50- Final Thoughts
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Summary
Kjell Lindgren recounts his journey into DIY gear-making, sparked by frustrations from his Boy Scout days and basic sewing skills acquired in elementary school. His DIY mindset was solidified during space station training, empowering him to craft gear for his sons' scouting trips. As a NASA astronaut, Kjell's maker mindset proves invaluable, enabling him to solve problems and repair equipment in space. Insights into life aboard the space station, challenges of confined living, water recycling, and spacesuit details are shared.
Takeaways
Chapters
00:00- Introduction and Background
08:56- The Maker Mindset in Space
16:06- Challenges of Living on the Space Station
32:58- Spacesuit Creation and Sewing Skills
48:29- Gaining Perspective from Space
56:46- The Need for Affordable and Durable Fabrics
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Join us as we chat with Jameson Collins, the brains behind Houda Trail, a custom outdoor gear brand. Get ready for an inside look into Jameson's journey from gear enthusiast to gear maker extraordinaire. They dive deep into the world of outdoor apparel, geeking out over the wonders of Alpha Direct fabric and the joy of tailoring gear to fit just right. Jameson spills the beans on his sewing secrets with Alpha Direct, sharing handy tips and tricks for making the most out of this high-tech fabric. But that's not all! Jameson lets us in on his adventures with Outdoor Ink and Polartec's Alpha Direct fabric, revealing the magic behind bringing designs to life. From brainstorming to final print, they cover it all, including pro tips for achieving top-notch results.
Takeaways
Chapters
00:00- Introduction and Gear Making Journey
06:09- Customizing Outdoor Apparel with Houda Trail
14:39- The Versatility of Alpha Direct Fabric
25:20- Tips for Sewing with Alpha Direct
30:19- Achieving a Custom Fit with Houda Trail
34:57- Adding a Personalized Touch with Unique Prints
38:01- The Importance of Customization in Outdoor Clothing
33:09- Custom Printing and Design Process
35:03- Tips for Printing on Alpha Direct
37:31- The Unique Look and Detail of Alpha Direct
45:31- Printing Solid Colors and Color Blocked Fleeces
52:35- Poalrtec® Trivia
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Summary
Join us in this episode as women in the MYOG community share their journey, tackling stereotypes and biases head-on. From challenging assumptions to promoting inclusivity, they delve into the unique hurdles faced by women in the outdoor industry. Discover the importance of representation in design, overcoming fit challenges, and supporting women-owned brands. Explore strategies for making outdoor gear accessible to all, pricing ethical products, and building a sustainable future through reducing, reusing, and recycling. With a focus on mentorship, collaboration, and driving positive change, this conversation inspires action and solidarity among women in the outdoors. Tune in for insights, excitement about upcoming projects, and a call for continued support in the journey towards a more inclusive outdoor community.
Takeaways
Chapters
00:00- Introduction
01:14- Inspiration to Get into MYOG
25:22- Creating Inclusive Spaces
28:58- Lack of Inclusivity in Outdoor Spaces
29:45- Importance of Representation in Design
30:39- Seeking Advice and Feedback from Women
31:18- Challenges with Fit and Sizing
36:31- Promoting Women-Owned Brands
39:37- The Importance of Visibility and Representation
42:53- Changes in Outdoor Gear Design
50:25- Making Outdoor Gear More Accessible
53:40- Addressing Socioeconomic Barriers
01:01:28- Balancing Cost and Sustainability
01:07:01- Challenges of Pricing Ethical Gear
01:11:08- Thinking Big and Building Community
01:12:04- Reduce, Reuse, Repair, Recycle
01:13:02- Taking Small Steps to Make a Difference
01:13:30- The Importance of Mentorship and Collaboration
01:18:33- Collaboration and Creativity in the Outdoor Community
01:21:29- Celebrating Women and Collaboration
01:23:11- Exciting Projects and Collaboration
01:28:52- The Importance of Individual Actions
01:29:52- Small Business, Big Mindset
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Summary
In this conversation, Chase from Utah State University discusses the Outdoor Product Design and Development Program. The program offers a unique curriculum that focuses on designing and developing outdoor products. Students have the opportunity to specialize in different areas such as performance apparel, soft goods accessories, or equipment. The program cultivates a maker's mindset by encouraging curiosity and creativity. The curriculum includes classes on sketching, digital design, prototyping, and more. The program also addresses sustainability and incorporates sustainable practices into the curriculum. In this conversation, Chase shares insights about senior projects and standout projects from students, the final show and exhibit, the cost of tuition, job placements, the impact of the program on gear, the Outdoor Recreation Archive, and the Highlander Podcast.
Takeaways
USU Outdoor Product Design and Development
Follow @usuoutdoorproduct on Instagram
Follow @OutdoorRecArchive on Instagram
Highlander Podcast
Chapters
00:00- Introduction and Background
02:27- Overview of the Outdoor Product Design and Development Program
06:09- Cultivating a Maker's Mindset
11:22- Curriculum and Classes
22:36- Staying Ahead of the Curve
31:05- Addressing Sustainability
36:08- Recommended Books
39:15- Senior Projects and Standout Projects
42:29- Final Show and Exhibit
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www.ripstopbytheroll.com
Summary
Several years ago, you could point to any cottage company and they would likely have several products made out of X-Pac®. Nowadays, it seems like X-Pac® is less used than ever before. In this episode, we talk about why that is and why we feel like its decrease in market share is making it one of the most underrated materials to makers and cottage companies. Plus, we talk about their new X-Pac® Ultra-PE UL pack material.
Takeaways
Chapters
00:00- Introduction
01:13- What Happened to X-Pac®?
05:32- Decrease in Usage of X-Pac®
07:26- Quality of X-Pac®
10:22- Cottage Companies and X-Pac®
11:40- DIYers and X-Pac®
23:41- Applications of X-Pac®
26:58- Examples of Projects with X-Pac®
30:09- LiteSkin® Line
34:18- Applications of X-Pac®
40:35- Pros of X-Pac®
46:01- Hydrostatic Head and TEP Abrasion Resistance
49:53- Lamination and Environmental Focus
54:07- X-Pac® Climate Neutrality
58:46- OutdoorINK Printing Options with X-Pac®
01:03:26- Tips for Working with X-Pac®
01:07:34- Why Choose X-Pac® and Other Materials
01:11:38- X-Pac® Project 85
01:13:59- Make, Stash, or Trash Game
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Summary
Embark on an outdoor odyssey with Chris, co-founder of Loop Alien, as he unravels the company's evolution. Loop Alien, a hardware marvel within the Ripstop by the Roll family, crafts tools and kits, transforming hammock setups and tarp rigging into a breeze. Chris delves into the early Ripstop days, his role in the company, and the intricate design process behind Loop Alien's game-changing products, featuring materials like aluminum and titanium. This podcast journey navigates through the customization and material properties of composites, cautioning on 3D printing limitations for load-critical applications. Chris envisions a future merging 3D printing with RBTR fabrics, exploring innovative uses of magnets and the exciting prospects of outdoor hardware. Calling all outdoor enthusiasts – tune in for Chris's insights, where gadgets meet the great outdoors!
https://loopalien.com/
Instagram: @LoopAlien
Takeaways
Chapters
00:00- Introduction and Background
02:13- Early Days of Ripstop by the Roll
04:11- Background and Role of Chris
07:26- Formation of Loop Alien
09:55- Loop Alien's Products and Mission
19:14- Loop Alien's Design Process
23:55- Importance of Flatware in Loop Alien's Designs
27:25- Materials Used in Loop Alien's Hardware
31:07- The Cord Winder and Other Loop Alien Products
36:01- The Guideline Tensioner (GLT)
40:15- The Importance of Finishing in Loop Alien's Hardware
44:04- The Choice of Aluminum and Titanium in Loop Alien's Hardware
50:48- Customization and Material Properties in Composites
53:06- Limitations of 3D Printing for Load Critical Applications
54:25- Benefits of 3D Printing for Prototyping and Tinkering
55:54- Examples of 3D Printed Outdoor Gear
57:48- The Potential of 3D Printing and RBTR Fabrics
59:47- Innovative Uses of Magnets in 3D Printing
01:01:39- The Future of Outdoor Hardware and Problem Solving
01:03:06- The Role of 3D Printing in Democratizing Manufacturing
01:04:57- Recommended Resources for 3D Printing and Materials
01:06:20- Favorite Filament for 3D Printing
01:07:38- Target Demographic for Loop Alien Products
01:09:06- The Beginner Version of the Target Demographic
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In the backcountry, your insulation pieces are your lifeline. It's important to select them intentionally and care for them carefully so you can use them freely. In this episode, we talk with down expert, Chad Houghton from UGQ about how to care for your down products and how they fill their quilts in the shop.
UGQ Shop
UGQ Quillow
UGQ Instagram
UGQ YouTube
UGQ TikTok
Takeaways
Chapters
00:00- Introduction and UGQ Overview
01:35- Excitement of Taking Over a Cottage Company
03:03- Favorite Backpacking Trip and Gear
05:01- Go-To Backpack
06:16- Funny Story of Working with Down
08:14- Dealing with Down Clinging and Cleaning
10:25- Introduction to the Quillow
15:06- Quilt Production Process
18:13- Duck vs Goose Down
20:30- Conservative Temperature Ratings
23:28- Fabric with Best Balance of Weight and Durability
29:17- Missing Fabric in the Market
34:30- Missing Insulation in the Market
39:02- Principles of Down Care
40:55- Importance of Down Care
42:30- Natural vs Synthetic Insulation
45:19- Fabric Care for Down Products
46:37- Recommended Down Wash
48:53- UGQ Outdoor Links and Podcast
51:57- This or That Game
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Summary
Dan Gerken, the founder of ANDA, shares his journey of starting a cottage company and his participation in the Embark program. He explains the meaning behind the name ANDA and the challenges of working with different fabrics. Dan also discusses the importance of justifying the cost of eco-fabrics and the difficulties of running a one-person show. He concludes by sharing his plans for future products and revisions. In this conversation, Dan Gerken discusses his new product ideas, expansion plans, companies and inspirations, favorite non-ANDA gear, missing fabric in the market, and how he got his trail name Hot Pink.
Shop ANDA Ultralight
Follow ANDA on Instagram
Takeaways
Chapters
00:00- Introduction and Program
03:38- Starting Onda and the Embark Program
14:09- Meaning Behind the Name ANDA
25:48- Working with Challenging Fabrics
29:01- Justifying the Cost of Eco Fabrics
33:16- Challenges of Running a Cottage Company
37:15- Balancing Different Roles in the Business
40:34- Future Products and Revisions
42:42- New Product Ideas
50:07- Companies and Inspirations
53:12- Favorite Non-ANDA Gear
55:14- Missing Fabric in the Market
57:26- Maker Game
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Good design is what sets great products apart from competitors. The problem is that good design can be hard to come by. In this episode we talk about how you can design your products even better and take your at home creations to market. We're joined by a design expert, fellow MYOGer, and Senior Soft Goods Developer Daniel McKewen. Also, stick around to hear how Daniel's job might be the coolest job for an avid MYOGer.
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This is not your average award show. This is the Rippies. We debate and select the top products of the year. From fabrics that we released, components we used, and even products we've seen from cottage companies. Stay tuned for the end to play along in our brand new listener game 'Guess the fabric.'
Products Mentioned:
Cottage Company Product of the Year:
Episode Timeline:
00:00 Introduction
01:01 Favorite Products of the Year
05:18 Challenges in Bringing Products Onboard
07:09 Pride in Product Development
10:23 Products of the Year
12:48 Top Materials/Fabrics of the Year
26:47 Favorite Component of the Year
33:17 Favorite Cottage Product of the Year
48:00 Favorite Personal Project of the Year
58:00 Guess the Product Game
01:15:14 Closing Remarks
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allmansright does things a little differently than most cottage companies. Where many companies lead with products and dreams, allmansright leads with vision and passion. We talk with allmansright about how they make their vision pay the bills and why they think it's been so successful. We also talk about their approach to new products and about Liv's early MYOG projects.
Episode Notes:
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Find Us on Social Media 🚀
@RipstopbytheRoll
www.ripstopbytheroll.com
Car camping is awesome but the cost can be prohibitive for many people. Isaac and Jameson talk about projects that they have made, are planning out, or are inspired make for their car camping rigs. Including the best fabrics, materials, and components for this genre.
Projects:
Best Fabrics/Materials:
Non-fabric resources:
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DIY pros Matt and Francesca share their secrets to help make you a better DIYer. These tips could be tools that are a must have, philosophies you need to share, or tips that have saved us time.
Guests:
Francesca Hall - Maker Extraordinaire
Matt Evans from Red Paw Packs
Show Notes:
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Find Us on Social Media 🚀
@RipstopbytheRoll
www.ripstopbytheroll.com
There are a lot of words in the fabric business. If you don't know the lingo, it can be really frustrating, especially when you're just starting out. That's why we've put together a list of the top ten fabric terms that you need to know.
In this episode, Carter and Jameson will run you through the definitions, acronyms, common mistakes, and uses for each of the 10 terms.
Blog
The music on this episode was written and produced by Elæneus.
Hear more from them here on IG @elaeneus.
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Chances are that you want to make apparel. And we want to help you get there. In this episode, we sit down with two prolific makers who help simplify the fear and figure out where to start.
Francesca Hall and Delaney Dangerfield are experienced makers who also teach sewing lessons at Delaney's shop. Their expertise, camaraderie, charisma, and personalities make for a fun episode that is also extremely informational.
**Sewing Machine Giveaway Starts Monday, SEPTEMBER 18th.
Listen to hear about:
Links:
The music on this episode was written and produced by Elæneus.
Hear more from them here on IG @elaeneus.
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The majority of MYOG is making new items. And don't get us wrong, they're awesome! But that means we possess a skill that we may not even realize. By knowing how to sew, we can also REPAIR gear. In this episode, we talk with Claire Beaumont. An accomplished seamstress who has made it her job to professionally repair items.
Having sewn with big companies like Filson, Patagonia, and more, she has a wealth of knowledge and stories to share. We get some tips and tricks on how to help your gear last longer, what to carry in a field repair kit, and how to design items to stand the test of time.
Show Links
The music on this episode was written and produced by Elæneus.
Hear more from them here on IG @elaeneus.
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@RipstopbytheRoll
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In this episode, we do a deep dive with Samson Rope. They are the designers and manufacturers behind popular MYOG items AmSteel®, Zing-It, and Lash-It. We wanted to get an inside look at one of the most historic rope companies in the US and understand more about how they do things.
Rope and cord is everywhere. From construction sites to campsites, MLB parks and play parks, your families yard to the shipyard, and everywhere in between. Learning more about cords/ropes in this episode will give you a better awareness and appreciation for the important role that Samson has for recreation, exploration, and safety.
This episode has been revamped. First released in March 2021 as Ep. 18.
Follow Samson Rope on Instagram
Samson Products
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